3RT1036-1BB40 SIEMENS Multifunctional Processor Module

The SIEMENS Multifunctional Processor Module is an advanced component, often integrated into the SIMATIC automation system (e.g., S7-1500 series), that provides a dedicated, high-performance environment for running applications beyond standard PLC logic. It combines the robust, real-time control capabilities of a Programmable Logic Controller (PLC) with the flexibility and computing power typically associated with PC-based systems or Edge Computing platforms. It allows for the seamless integration of IT-centric applications directly into the automation architecture without the need for separate hardware.

Key aspects include a separate runtime environment, support for open operating systems (like SIMATIC Industrial OS / Linux-based systems), and high connectivity.

Product Parameters

Product Advantages

1. High Integration and Consolidation: Merges previously separate control and PC-typical applications onto a single, compact platform, simplifying architecture and reducing hardware costs.
2. Openness and Customization: Supports the execution of applications written in high-level languages (e.g., C/C++, Python), allowing users to integrate specialized algorithms, protocols, or legacy code.
3. Real-Time Data Exchange: Ensures high-performance, real-time data exchange between the automation logic (PLC program) and the high-level language application via the internal system bus.
4. Edge Computing Capability: Enables the efficient execution of Edge Computing applications and AI routines directly at the machine level, combining the benefits of local processing with cloud-level functionality.
5. Enhanced Productivity: Facilitates the implementation of complex or demanding tasks that require significant computing resources, such as advanced data analytics or vision processing.
6. Rugged and Reliable: Maintains the high industrial standard of robustness, reliability, and maintenance friendliness of the core automation system.

Important Notes

• Engineering Environment: Configuration and programming of the core automation function and the high-level applications typically require the use of a comprehensive engineering framework (e.g., TIA Portal).
• Software Deployment: The IT applications often need to be prepared and deployed in a specific format (e.g., Docker containers or dedicated runtime code) compatible with the module’s operating system.
• Performance Allocation: While powerful, the user must manage the allocation of processing resources and memory between the real-time control task and the independent IT application to ensure critical control functions are not compromised.
• Security: As it handles IT applications and potentially connects to higher-level networks, appropriate Security Integrated measures must be implemented to protect the platform and the automation system from unauthorized access.
• License Management: Specific runtime or software licenses may be required to enable certain high-level language or AI functionalities.

Product Applications

1. Industrial Data Processing and Edge Analytics: Running local data pre-processing, complex data aggregation, and advanced algorithms for condition monitoring or predictive maintenance before sending data to the cloud.
2. Protocol Converters and Gateways: Implementing proprietary or complex communication protocols to connect non-standard devices or integrate with enterprise systems (e.g., database connections).
3. Vision Systems Integration: Processing data from industrial cameras or vision sensors for quality inspection, object recognition, or robotic guidance, often utilizing integrated GPU acceleration for AI routines.
4. Complex Algorithms: Executing sophisticated control loops, advanced mathematical modeling, or custom technological functions written in high-level languages that demand higher performance than standard PLC function blocks.
5. AI and Machine Learning: Deploying trained Neural Networks for tasks like visual quality checks, smart object handling, or sensor-supported quality assurance directly on the machine.