Description
AI815 ABB Controller module
Product Dimensions:
Product Description
The AI815 is an 8-channel analog input module specifically engineered for 0(4) to 20 mA current loops. It is a non-isolated module, meaning all 8 channels share a common ground. The module performs high-resolution analog-to-digital conversion, allowing the control system to accurately monitor process variables such as pressure, temperature, flow, and level. It features a compact, modular design that snaps onto a Terminal Base (such as the TU810 or TU814), which allows for “Hot Swap” capability (removal/insertion under power) without disturbing the rest of the I/O cluster.
Product Parameters
The following technical specifications are standard for the AI815 module:
| Parameter | Specification |
| Number of Channels | 8 |
| Input Type | Current (Unipolar) |
| Input Range | 0 to 20 mA, 4 to 20 mA |
| Resolution | 12 bits |
| Accuracy | Max 0.1% of full scale |
| Input Impedance | 250 Ω |
| Isolation | Groupwise (Channels share a common ground) |
| Power Supply | 24V DC (via the Modulebus) |
| Power Dissipation | Typically 1.6 W |
| Update Time | < 10 ms for all 8 channels |
Product Advantages
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High Density: Provides 8 channels in a very slim form factor, saving significant space within the control cabinet.
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Cost-Effective: Ideal for applications where galvanic isolation between individual channels is not required, offering a lower price point per point.
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Hot Swap Capability: Supports “Run-and-Replace” functionality, allowing maintenance teams to replace a faulty module without shutting down the entire system.
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Accuracy and Speed: Features high-speed A/D conversion and 12-bit resolution, ensuring precise data for critical control loops.
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Robust Diagnostics: Includes LED indicators for “Fault” and “Run” status, along with digital reporting of over-range/under-range and hardware errors to the controller.
Safety and Maintenance Precautions
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Common Grounding: Because the channels are not individually isolated, ensure that all connected field devices are either isolated themselves or share a compatible ground potential to avoid ground loops.
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Terminal Base Selection: The AI815 must be paired with the correct Terminal Base (e.g., TU810, TU812, or TU814). Incorrect pairing can lead to wiring errors.
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Current Limiting: Ensure the input current does not exceed the maximum rated limit (typically 30 mA) to prevent permanent damage to the internal shunt resistors.
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ESD Protection: Always handle the module using anti-static procedures. Sensitive CMOS components can be damaged by static discharge.
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Firmware Sync: Verify that the I/O module version is supported by your Controller’s firmware version (e.g., AC800M).
Product Applications
The AI815 is a versatile module used across various sectors for general-purpose analog monitoring:
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Water & Wastewater: Monitoring tank levels, flow rates in pipes, and chemical dosing concentrations.
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Manufacturing: Interfacing with pressure transducers on hydraulic presses or pneumatic systems.
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HVAC Systems: Monitoring ambient temperature and humidity sensors in large industrial complexes.
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Food & Beverage: Tracking weight scales and flow meters on production lines.
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Energy Management: Reading power transducers or fuel level sensors for backup generators.
Shipping Port: Xiamen, China
Payment: Bank of Chicago, Bank of Singapore
Express cooperation: fedex, DHL, UPS and your express account
Service: Professional Sales provides 24 hours /7 days online service
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