Description
IR425-D4M1C-2 BENDER Controller module
Product Dimensions:
Product Description
The Bender IR425-D4M1C-2 is a high-performance ISOMETER® (Insulation Monitoring Device) designed to monitor the insulation resistance of unearthed AC, DC, or AC/DC control circuits (IT systems). It is essential for ensuring system availability and safety by detecting insulation faults before they lead to system failures or hazards.
Product Parameters
The IR425 series is optimized for control circuits. Key technical parameters for the -2 variant include:
| Parameter | Specification |
| Nominal System Voltage ($U_n$) | AC 0…300 V / DC 0…300 V |
| Nominal Frequency | DC, 15…460 Hz |
| Supply Voltage ($U_s$) | AC 70…300 V / DC 70…300 V (42…460 Hz) |
| Response Value ($R_{an1}$/$R_{an2}$) | 1 k$\Omega$…200 k$\Omega$ (Adjustable) |
| System Leakage Capacitance ($C_e$) | $\leq$ 20 $\mu$F |
| Hysteresis | 25% |
| Measuring Voltage ($U_m$) | $\leq$ 12 V |
| Output Contacts | 2 separate alarm relays (1 changeover contact each) |
| Connection Type | Push-wire terminals (or screw terminals depending on version) |
| Enclosure Width | 36 mm (2 modules) |
Product Advantages
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Dual-Alarm System: Features two separately adjustable response values (Pre-warning and Main Alarm), allowing for proactive maintenance.
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Universal Monitoring: Capable of monitoring both AC and DC systems, even when DC components are present in an AC circuit.
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Compact Design: The 36mm width (DIN rail mount) saves significant space in control cabinets.
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Real-time Visualization: The multi-functional LC display shows the current insulation resistance and helps in quick troubleshooting via error codes.
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Self-Monitoring: Automatically performs a self-test every 24 hours and monitors the connection to the system and earth.
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Flexible Fault Memory: Users can choose whether the alarm “latches” (requires manual reset) or resets automatically once the fault is cleared.
Product Applications
This device is primarily used in unearthed (IT) systems where a first insulation fault must not cause a power interruption:
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Industrial Control Circuits: Monitoring the 24V DC or 110V/230V AC control loops in manufacturing plants.
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Power Plants & Utilities: Protecting critical signaling and control systems.
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Marine & Offshore: Ensuring electrical safety on ships where system reliability is vital.
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Medical Facilities: Used in specialized medical IT systems (though often specific versions like the IR427 are used for clinical areas).
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Railway Technology: Monitoring signal and trackside control circuits.
Important Considerations (Precautions)
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Single Monitor Rule: Only one insulation monitoring device may be connected to a conductively connected IT system. Connecting multiple monitors will cause them to interfere with each other and fail to detect faults.
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Voltage Isolation: During high-voltage insulation tests of the entire system (e.g., using a Megger), the IR425 must be disconnected from the system to prevent damage to its internal electronics.
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Grounding (E & KE): The connections to Earth (E) and Functional Earth (KE) must be led separately to ensure the device can monitor the integrity of its own ground connection.
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Capacitance Limits: Ensure the system leakage capacitance does not exceed $20 \mu$F, as higher values may affect the measuring accuracy or response time.
Installation and Wiring
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Terminal L1/L2: Connected to the AC/DC system to be monitored.
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Terminal A1/A2: Supply voltage (ensure a 6A fuse is used for protection).
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Relay Logic: The relays can be configured as N/O (Normally Open) or N/C (Normally Closed) depending on the safety requirements of your specific application.
Shipping Port: Xiamen, China
Payment: Bank of Chicago, Bank of Singapore
Express cooperation: fedex, DHL, UPS and your express account
Service: Professional Sales provides 24 hours /7 days online service
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